This manual provides essential guidance for installing, operating, and maintaining the Altivar 71 drive, ensuring safe and efficient use of the device in various industrial applications.
1.1 Overview of the Altivar 71 Drive
The Altivar 71 is a high-performance variable speed drive designed for controlling synchronous and asynchronous motors. It offers advanced features like power removal, network braking, and energy optimization, making it suitable for diverse industrial applications. The drive supports a wide range of power ratings and is compatible with fieldbus and network communications. Its robust design ensures reliable operation in harsh environments. The Altivar 71 is part of Schneider Electric’s portfolio, ensuring compliance with international standards and providing extensive technical documentation for installation, programming, and maintenance. This drive is widely recognized for its flexibility and efficiency in meeting complex motor control demands.
1.2 Importance of the Manual for Installation and Operation
The Altivar 71 manual is crucial for ensuring the safe and effective installation, configuration, and operation of the drive. It provides detailed instructions for pre-installation checks, wiring, and programming, reducing the risk of errors. The manual also outlines safety precautions, such as protective grounding and electrical isolation, to prevent hazards. By following the guidelines, users can optimize the drive’s performance and extend its lifespan. Additionally, the manual serves as a reference for troubleshooting common faults and performing routine maintenance. Compliance with the manual’s instructions is essential for meeting international standards and ensuring the drive operates efficiently in various industrial settings.
Technical Specifications of the Altivar 71
The Altivar 71 drive is designed for synchronous and asynchronous motors, offering a wide range of power ratings and advanced performance parameters to meet industrial demands.
2.1 Key Features of the Altivar 71 Drive
The Altivar 71 drive offers advanced features such as high-performance motor control, compatibility with both synchronous and asynchronous motors, and integrated network braking units. It also includes energy efficiency optimization and a power removal function, enhancing operational safety and productivity. The drive supports various communication protocols, enabling seamless integration into industrial automation systems. Additionally, it provides robust programming capabilities through its user-friendly interface, allowing for customized parameter settings and application-specific configurations. These features make the Altivar 71 a versatile and reliable solution for a wide range of industrial applications, ensuring optimal performance and adaptability to diverse operational needs.
2.2 Motor Compatibility (Synchronous and Asynchronous Motors)
The Altivar 71 drive is designed to seamlessly integrate with both synchronous and asynchronous motors, offering versatile control solutions. For synchronous motors, it supports advanced open-loop and closed-loop vector control, ensuring precise speed and torque regulation. Asynchronous motors benefit from robust scalar control (V/F) and vector control, providing smooth operation across a wide speed range. This dual compatibility makes the Altivar 71 an ideal choice for diverse industrial applications, allowing users to optimize motor performance regardless of the motor type. The drive’s adaptive capabilities ensure efficient energy use and minimal wear on motor components, enhancing overall system reliability and longevity;
2.3 Power Ratings and Performance Parameters
The Altivar 71 drive is available in a wide range of power ratings, from 0;75 kW to 630 kW, ensuring compatibility with various industrial applications. It supports both 3-phase and 1-phase power supplies, with maximum line currents ranging from 1.8 A to 1,845 A, depending on the model. The drive delivers high efficiency and a power factor of up to 0.98, minimizing energy losses and maximizing performance. Performance parameters include adjustable acceleration and deceleration times, enabling smooth motor control. The Altivar 71 also supports a maximum frequency of 500 Hz, making it suitable for high-speed motor applications. These specifications ensure the drive meets diverse operational demands while maintaining reliability and efficiency.
Installation Guidelines
Read the manual thoroughly before installation. Ensure compatibility with line voltage and proper grounding. Mount the drive securely and connect wiring as per instructions to ensure safe and effective operation.
3.1 Pre-Installation Checks and Requirements
Before installing the Altivar 71, ensure the site meets all safety standards. Verify the line voltage matches the drive’s rating and that all protective grounding measures are in place. Check for any damage to the device and ensure all components are included. Qualified personnel must perform the installation, adhering strictly to the manual’s instructions. Additionally, review the communication and network requirements if integrating the drive into a larger system. Proper preparation ensures a safe and efficient setup, preventing potential faults and ensuring compliance with international electrical standards.
3.2 Mounting and Physical Setup of the Drive
Mount the Altivar 71 on a flat, stable surface, ensuring proper ventilation and adherence to temperature limits (0°C to +50°C). Avoid exposing the drive to direct sunlight or flammable materials. Use the provided screws to secure the drive firmly, ensuring no movement during operation. For models with specific mounting brackets, follow the instructions provided in the manual. Ground the drive according to the protective grounding requirements to prevent electrical hazards. Ensure all cables are routed safely, avoiding sharp bends or pinching; Schneider Electric recommends using approved accessories for wall or DIN rail mounting. Proper physical setup ensures reliable operation, safety, and compliance with international standards. Always refer to the manual for model-specific guidelines.
3;3 Wiring and Electrical Connections
Ensure the line voltage matches the drive’s ratings before connecting. Disconnect power before wiring to prevent electrical shocks. Use appropriate tools and follow the manual’s terminal layout for motor and power connections. Verify all cables meet the specified current ratings. Connect the motor lines (U, V, W) to the drive’s output terminals, and the input lines (R, S, T) to the power supply. Properly ground the drive to ensure safety and compliance with standards. For control terminals, connect start/stop inputs and speed references as per the application requirements. Double-check all connections for tightness and correctness. Refer to the manual for detailed wiring diagrams and torque specifications. Ensure compliance with international electrical standards to avoid hazards and ensure reliable operation.
Programming the Altivar 71
Explore the Altivar 71’s programming capabilities, including parameter configuration, application examples, and advanced features for optimizing motor control and industrial automation processes efficiently and safely.
4.1 Getting Started with the Programming Manual
Begin by reviewing the Altivar 71 Programming Manual, which provides detailed instructions for configuring and using the drive with synchronous and asynchronous motors. Ensure compatibility with your system by verifying the software version, as updates like V3.3 offer enhanced features without requiring modifications. Familiarize yourself with essential settings and safety precautions, such as understanding the Power Removal function and its priority over run commands. Always follow the guidelines for protective grounding and isolation to comply with international standards. This foundational knowledge is crucial for safe and effective operation, enabling you to unlock the full potential of the Altivar 71 in your industrial applications.
4.2 Parameter Settings and Configuration
configuring the Altivar 71 involves setting parameters to tailor its operation to your specific application; Begin by defining motor parameters, such as nominal current, speed, and torque requirements, to ensure optimal performance. Use the programming manual to guide you through setting control modes, including vector control for synchronous motors and V/f control for asynchronous motors. Advanced features like the Power Removal function and network braking units require specific parameter configurations for safe and efficient operation. Always refer to the manual for detailed instructions on adjusting these settings. Testing configurations under controlled conditions is recommended to verify functionality and safety before full implementation. Proper configuration ensures the drive operates efficiently and reliably in your industrial setup.
4.3 Application Examples and Use Cases
The Altivar 71 drive is versatile and suitable for various industrial applications, including motor speed control in pumps, conveyors, and HVAC systems. It excels in applications requiring precise torque and speed regulation, such as in synchronous motor-driven machinery. The Power Removal function is particularly beneficial in scenarios where immediate motor shutdown is necessary. Additionally, the drive supports energy-efficient operations in applications like fans and compressors. Its compatibility with both synchronous and asynchronous motors makes it ideal for retrofitting existing systems or integrating into new installations. These use cases highlight the Altivar 71’s adaptability and reliability in meeting diverse industrial demands, ensuring efficient and safe operation across multiple sectors.
Configuration and Parameterization
The Altivar 71 drive offers straightforward configuration and parameterization through its intuitive ATV71 programming manual, enabling advanced settings for motor control, communication protocols, and optimized performance in industrial applications.
5.1 Basic Configuration Steps
Configuring the Altivar 71 drive begins with reviewing the installation manual to ensure compatibility with your motor and system requirements. Start by connecting the power supply and motor cables according to the wiring diagram. Next, set the motor parameters, such as nominal current and voltage, using the ATV71 programming manual. Navigate through the drive’s menu to configure basic settings like motor type (synchronous or asynchronous) and control mode (V/F or vector control). Ensure all I/O terminals are correctly assigned for external controls. Finally, perform a manual test run to verify proper operation. Always follow safety guidelines to prevent damage or injury.
5.2 Advanced Configuration Options
Beyond basic setup, the Altivar 71 offers advanced features like the Power Removal function, which ensures safe motor shutdown in critical applications. Network Braking Units can be configured to dissipate regenerative energy efficiently. Custom logic programming via external I/O or fieldbus communication allows tailored control. Advanced motor control modes, such as sensorless vector control, optimize performance for high-precision applications. Energy optimization features reduce operational costs. For detailed guidance, refer to the official Schneider Electric documentation, ensuring compliance with safety and operational standards. These options enhance the drive’s versatility for complex industrial systems. Always follow the manual for proper implementation.
5.3 Communication Setup (Fieldbus and Network)
The Altivar 71 supports advanced communication setups via Fieldbus and network integration, enabling seamless connectivity in industrial automation systems. Users can configure communication parameters using built-in or external modules, such as the VW3 A72101, to connect to various industrial networks. The drive is compatible with multiple Fieldbus protocols, ensuring flexibility for different control systems. Network configuration allows for centralized monitoring and control of the drive, enhancing operational efficiency. Detailed instructions for setting up communication protocols are provided in the official Schneider Electric documentation. Proper setup ensures reliable data exchange and integration with existing industrial infrastructure. Always refer to the manual for specific module requirements and compatibility guidelines.
Maintenance and Troubleshooting
Regular maintenance ensures optimal performance and longevity of the Altivar 71 drive. This includes routine inspections, diagnosing common faults, and performing software updates as needed.
6.1 Routine Maintenance and Inspection
Regular maintenance is crucial to ensure the Altivar 71 drive operates efficiently and safely. Always read and understand the installation manual before performing any maintenance tasks. Start by verifying the line voltage compatibility to prevent damage to the drive. Ensure the logic inputs are switched off to avoid unexpected operations. Routine inspections should include checking for dust buildup, loose connections, and wear on components. Proper grounding and isolation must be maintained to comply with safety standards. For detailed procedures, refer to the Altivar 71 Programming Manual or the Installation Manual. Regular updates to the drive’s firmware are also essential for optimal performance.
Inspect the drive’s heat sink for dust accumulation, as this can affect cooling efficiency. Clean the unit periodically to maintain proper airflow. Additionally, ensure all protective grounding measures are in place to prevent electrical hazards. If any issues arise, consult the troubleshooting section of the manual for guidance. Always follow the manufacturer’s recommendations for replacement parts and procedures to ensure reliability and safety.
6.2 Common Faults and Diagnostic Procedures
The Altivar 71 drive may encounter faults such as overcurrent, motor stalls, or power supply issues. Diagnosing these faults requires careful analysis of error codes and system behavior. Always refer to the programming manual for specific error interpretations. Start by checking the motor line supply and ensuring proper connections. Verify that the drive’s nominal current matches the motor’s requirements. For overcurrent faults, inspect the max transient current settings and adjust if necessary. If the drive locks in fault mode, consult the manual to reset parameters. Ensure all safety measures, such as protective grounding, are in place to prevent electrical hazards. Regular updates to the drive’s firmware can also resolve recurring issues.
6.3 Software Updates and Firmware Management
Regular software updates are crucial for maintaining optimal performance of the Altivar 71 drive. Updates often include new features, enhanced functionality, and bug fixes. To update the firmware, download the latest version from Schneider Electric’s official website and follow the instructions in the programming manual. Ensure the drive is powered down and disconnected before starting the update process. Always verify the compatibility of the new firmware with your existing system. Keep in mind that older firmware versions can be replaced without modifications. After updating, test the drive to ensure all functions operate correctly. Refer to the manual for detailed steps and troubleshooting tips to avoid issues during the update process.
Migration and Replacement Guides
Migration guides provide detailed steps for replacing older Altivar models with the Altivar 71, ensuring compatibility and minimal downtime. Manuals are available on Schneider Electric’s website.
7.1 Migrating from Altivar 58/58F to Altivar 71
Migrating from Altivar 58/58F to Altivar 71 involves understanding key differences in features and functionality. The Altivar 71 offers enhanced performance, improved energy efficiency, and additional advanced features like the Power Removal function. Users should refer to the migration manual available on Schneider Electric’s website, which provides step-by-step instructions for replacing and configuring the new drive. This guide ensures compatibility with existing systems and minimizes downtime during the transition. It also covers software updates and parameter settings to adapt to the new hardware seamlessly. Proper planning and qualified personnel are essential for a smooth migration process to leverage the full potential of the Altivar 71.
7.2 Upgrading from Altivar 61/71 to Altivar 78
Upgrading from Altivar 61/71 to Altivar 78 is designed to enhance performance and functionality. The migration manual outlines key differences and steps to replace older models with the Altivar 78. It ensures compatibility and minimizes downtime. Users benefit from new features and improved energy efficiency. The manual also covers software updates, allowing seamless transitions. Proper planning and qualified personnel are crucial for a successful upgrade. This guide helps users leverage the advanced capabilities of the Altivar 78 while maintaining system integrity.
7.3 Compatibility Issues and Solutions
When upgrading or integrating the Altivar 71 with other systems, compatibility issues may arise. Common problems include firmware mismatches, communication protocol incompatibilities, or hardware mismatches. To address these, ensure all components are updated to the latest firmware version. For network and fieldbus connections, verify that protocols like Modbus, Ethernet/IP, or Profinet are properly configured. In cases of hardware incompatibility, consult Schneider Electric’s compatibility charts or use adapters to bridge physical connections. Additionally, refer to the migration manual for detailed solutions and workarounds. Proper planning and alignment with system requirements can mitigate compatibility challenges, ensuring seamless integration and optimal performance of the Altivar 71 drive.
Safety Precautions and Compliance
Adherence to international safety standards is crucial when working with the Altivar 71. Ensure proper grounding, follow electrical safety protocols, and always refer to the official manual for compliance.
8.1 Electrical Safety Measures
When working with the Altivar 71, ensure all electrical safety measures are strictly followed to prevent hazards. Always read and understand the manual before installation or operation. Qualified personnel must perform installation, adjustments, and repairs to avoid dangerous voltage exposure. Ensure the drive is de-energized before servicing. Proper wiring and connections are critical to prevent electrical faults. Use appropriate personal protective equipment (PPE) when handling live components. Verify line voltage compatibility with the drive’s specifications to avoid damage or malfunction. Never bypass safety features or ignore warnings. Compliance with international electrical standards is mandatory to ensure safe operation and protect both personnel and equipment.
8.2 Protective Grounding and Isolation Requirements
Proper grounding and isolation are critical for safe operation of the Altivar 71. Ensure all equipment, including the drive and motor, are correctly grounded according to international standards. The grounding system must provide a low-impedance path to earth to protect against electrical faults. Isolation requirements must be met to prevent unintended electrical paths. Use appropriate cables and connectors rated for the drive’s power and voltage levels. Regularly inspect and maintain grounding connections to ensure integrity. Failure to comply with grounding and isolation standards can lead to equipment damage, safety hazards, or malfunction; Always refer to the manual for specific grounding instructions tailored to the Altivar 71 and its application environment.
8.3 Compliance with International Standards
The Altivar 71 drive is designed to comply with international safety and performance standards, ensuring reliability and safety in industrial applications. It adheres to IEC/EN 61508 for functional safety and EN 954-1/ISO 13849-1 for machinery safety. Compliance with these standards guarantees that the drive meets rigorous safety and operational requirements. Schneider Electric ensures that the Altivar 71 is certified to global standards, making it suitable for diverse industrial environments. Always verify compliance with local and international regulations before installation. Adherence to these standards ensures safe operation, minimizes risks, and maintains system integrity. Proper installation and operation in accordance with the manual are essential to uphold compliance and ensure optimal performance.
Advanced Features of the Altivar 71
The Altivar 71 offers advanced features like Power Removal, network braking units, and energy efficiency optimization, enhancing performance and control in industrial applications;
9.1 Power Removal Function and Its Applications
The Power Removal function in the Altivar 71 ensures safe motor control by disconnecting power during emergencies, preventing unexpected starts. This feature is crucial for applications requiring high safety standards, such as in heavy machinery or conveyor systems. It prioritizes over run commands and must be configured according to safety standards like EN 954-1 and IEC 61508. Proper setup requires understanding the programming manual and using category 3 connection diagrams. This function enhances operational safety and meets international compliance requirements, making it a critical feature for industries prioritizing risk mitigation and reliable operation.
9.2 Network Braking Units and Their Configuration
Network braking units in the Altivar 71 are designed to provide efficient braking in networked applications, ensuring smooth motor control and energy management. Configuration involves setting specific parameters like braking resistors and monitoring energy dissipation. The process requires careful setup to avoid damage and ensure optimal performance. The network braking function is detailed in the Schneider Electric manual, emphasizing proper wiring and compliance with safety standards. This feature is particularly useful in applications requiring frequent starts and stops, enhancing operational efficiency. Proper configuration ensures reliable braking performance, making it essential for systems needing precise motor control and energy optimization.
9.3 Energy Efficiency and Optimization Features
The Altivar 71 incorporates advanced energy efficiency and optimization features, such as energy-saving modes and adaptive motor control algorithms. These technologies reduce energy consumption by optimizing motor speed and torque according to load demands. The drive also supports regenerative braking, capturing and reusing energy that would otherwise be lost as heat. Additionally, the Altivar 71 offers real-time energy monitoring, enabling users to track and manage their energy usage effectively. By leveraging these features, users can significantly lower operational costs and minimize environmental impact. These capabilities make the Altivar 71 a highly efficient choice for applications requiring precise control and energy optimization. Proper configuration of these settings, as detailed in the manual, ensures maximum efficiency and performance.
Additional Resources and Documentation
Official Schneider Electric documentation, online support, and training materials are available for comprehensive understanding and troubleshooting of the Altivar 71 drive.
10.1 Official Schneider Electric Documentation
The official Schneider Electric documentation for the Altivar 71 includes comprehensive guides such as the Programming Manual, Installation Manual, and Migration Manuals. These resources are available on Schneider Electric’s website and the CD-ROM provided with the drive. The Programming Manual (Document Number: 1755855) details configuration and application examples, while the Installation Manual ensures safe and proper setup. Migration Manuals explain transitions from older models like Altivar 58/58F to the Altivar 71, highlighting compatibility and upgrade steps. These documents are essential for troubleshooting and optimizing the drive’s performance. They are accessible online or via the provided CD-ROM for convenient reference.
10.2 Online Support and Technical Assistance
Schneider Electric offers extensive online support and technical assistance for the Altivar 71, ensuring users have access to professional help whenever needed. The official website provides downloadable manuals, FAQs, and troubleshooting guides. Technical experts are available through live chat or email to address complex issues. Additionally, Schneider Electric’s global support network includes regional offices and certified partners, offering localized assistance. Online forums and community platforms also allow users to share experiences and solutions. This comprehensive support ensures minimal downtime and optimal performance of the Altivar 71 drive in various industrial applications.
10.3 Training Materials and User Guides
Schneider Electric provides comprehensive training materials and user guides for the Altivar 71, designed to enhance user understanding and operational proficiency. These resources include detailed manuals, instructional videos, and interactive tutorials, available on the official Schneider Electric website. The ATV71 Programming Manual, for example, offers in-depth guidance on configuring and optimizing the drive for various applications. Additionally, user guides cover topics such as installation, troubleshooting, and advanced features. These materials are regularly updated to reflect the latest software versions and hardware improvements. By utilizing these resources, users can maximize the performance and efficiency of the Altivar 71, ensuring safe and effective operation in industrial environments.